IoT Solutions
Plant View - On line shop floor Performance Visibility & Productivity Management
Salient Features:
- Energy consumption monitoring
- Monitors plant performance – detail down time analysis for greater asset utilization.
- Plant productivity – Overall equipment effectiveness monitoring & reporting.
- Equipments downtime tracking & analysis.
- Web-based reporting for flexible access & collaboration.
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- SAP / ERP interface.
- Web-based dashboard for different access levels (Corporate, maintenance & Production)
- Ideal for data acquisition of various machines on plant to identify the productivity and operator efficiency at a glance
- It captures data like – cycle time, idle time, production count, number of machines running, idle and idle for more than tolerance limit.
- Loss analysis by reason code selection.
- OEE analysis by Performance rate, availability rate and quality rate.
- Online Monitoring and ANDON display options.
- Period-wise, shift-wise, operator-wise or product-wise analysis is possible.
- Reports generation like – Machine fault report, 16 big loss report, MTBF & MTTR, OEE report, Production summary report, Plant / Shop / Section wise report etc.
- Alerts by Audio, video and SMS.
Machine Monitoring System features
- MME (Machine Monitoring Equipment) is easy to install
- MME captures cycle data directly from machines &stores in central database Interfaces to any type of machine Interfaces to machine externally (independent of machine controller protocol)
- Keyboard display for online reason code selection Communicates on RS485 network (LAN/ wireless- Optional)
- Suitable for SMEs to large scale industries
- Structured data base management for intranet / internet application
- My SQL database: Data export to ERP/ MES /SAP
- Works on LAN as well as on single PC
- Data is captured & stored in MME even if PC is not connected /offline.
On Line Data Capture & Monitoring
- Cycle time
- Idle time
- Production count - shift wise
- ANDON Display (Optional)
- Number of machines running
- Number of machines idle
- Number of machines idle for more than tolerance limit
Reports & Analysis
- Machine fault report
- 16 Big losses report
- MTBF & MTTR
- Alarm report
- Alerts- Audio/Video/SMS for exceeding programmed time limit
- Plant / Shop / Section wise status report
- OEE report - Performance, Availability, Quality
- Performance report - shift / operator wise
- Built in self diagnosis to monitor all communication link status
- Production summary report